Repair Engineer / Quality Engineer (Aerospace Overhaul – Large Components)

About the Opportunity:

Our client, a leading aerospace overhaul and repair organization, is seeking a Repair Engineer / Quality Engineer to support the repair, refurbishment, and quality assurance of large aerospace components and assemblies.

This role is critical in ensuring airworthiness, compliance, and structural integrity of high-value components. You will work cross-functionally with engineering, operations, and quality teams to develop repair solutions and maintain the highest aerospace standards.

Key Responsibilities:

Engineering & Repair Development

• Develop and approve repair schemes and technical dispositions for large aerospace components (structures, casings, housings, etc.)
• Analyze non-conformances and determine root cause and corrective actions
• Interpret and apply OEM manuals, blueprints, and engineering specifications
• Support overhaul and repair processes including welding, machining, blending, and coating

Quality & Compliance

• Ensure compliance with FAA, EASA, and internal quality standards
• Review and approve inspection plans, repair documentation, and certification packages
• Support audits (internal/external) and regulatory requirements
• Collaborate with Quality team on continuous improvement initiatives

Process Improvement

• Drive improvements in repair methods, turnaround time, and cost efficiency
• Participate in Lean / Six Sigma initiatives
• Implement corrective and preventive actions (CAPA)

Cross-Functional Collaboration

• Work closely with production, inspection, and supply chain teams
• Provide technical guidance to technicians and inspectors
• Interface with customers and OEMs on repair approvals and technical queries

Qualifications:

Education:

• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or related field (or equivalent experience)
• 3+ years in aerospace repair, MRO, or manufacturing environment
• Experience working with large components / heavy structures preferred
• Strong background in quality systems and engineering support
• Knowledge of FAA Part 145, AS9100, or similar standards
• Ability to read and interpret technical drawings and GD&T
• Familiarity with repair processes (welding, machining, NDT, coatings)
• Root cause analysis tools (8D, Fishbone, 5 Why, etc.)

Soft Skills:

• Strong problem-solving mindset
• Excellent communication and documentation skills
• Ability to work in a fast-paced, high-precision environment

• Experience with DER (Designated Engineering Representative) processes
• Familiarity with engine components, structural repairs, or large assemblies
• Lean / Six Sigma certification
• Experience working with OEM repair approvals