The Maintenance Manager is responsible for overseeing and leading the ongoing upkeep of machinery, equipment, and plant systems. Through guidance and a hands-on approach involving expert-level mechanical repairs, adjustments, installations, and preventive maintenance necessary for proper appearance and function of the production machines and facility while upholding company policies, goals, and objectives of the plant/organization.
Duties and Responsibilities:
Develop the maintenance department through mentorship and training to ensure proper changeovers, set-ups, repairs, and general maintenance of all manufacturing & support equipment
Work closely with the other department managers to develop a continuous improvement culture focusing on creating a proactive and predictive approach to developing continuous improvement procedures
Learn, practice, and adhere to all safety, quality, and department-specific policies, procedures, GMP’s and SOP's
Prepare and maintain records as required
Manage the maintenance team to ensure proper training, mentorship, and ongoing education of maintenance staff as it pertains to individuals’ role and responsibilities
Manage and oversee changeovers, major and minor adjustments, or repairs, assist in trouble shoot and problem solve all plant facilities and/or equipment, as necessary
Work in cooperation with plant and corporate management team to effectively meet departmental and organizational objectives
Coordinate and manage with our vendors on all major mechanicals rebuild, scheduled preventative maintenance and plant facilities maintenance
Maintain an analysis of equipment performance, maintenance costs and propose needed improvements
Coordinate with Engineering Manager to evaluate, budget and implement equipment and systems improvements on a capital expense level
Develop, maintain, and report department metrics and KPIs on a daily, weekly, and monthly basis
Develop and implement corrective/preventative actions to minimize and alleviate deficiencies in production and support equipment operation
Coordinate with production team to ensure downed equipment is up and running in an expeditious manner
Continuous development and implementation of all preventative maintenance to ensure safe and efficient mechanical and electrical operation of plant equipment and systems
Assist in writing and training proper procedures, work instructions and SOPs.
Gather and review documentation that is completed by team members and ensure all documentation for P.M.’s, repairs and parts requisitions are correct and inputted into CMMS (mPulse)
As a 24/7 manufacturing plant, be flexible to work any day or shift as needed to support the business
Performs all other duties as assigned
Required Skills & Qualifications:
Minimum: High School Diploma or equivalent; technical trade school, military training or technical college preferred
Minimum 5 years hands on industrial facilities & equipment in related industry, beverage experience a plus
Ability to read and interpret technical manuals and engineering documents and specifications as they apply to manufacturing equipment, facilities and systems
Basic knowledge of both (A/C) high voltage and (D/C) low voltage electrical wiring
Reads and understands electrical, mechanical, pneumatic and hydraulic diagrams & schematics
Computer proficient; including MS Office & MPulse
Ability to communicate well both written and orally at all levels within the organization
Ability to foster a cooperative work environment
Ability to work independently and be self-motivated
Understands all GMP’s, SQF, SOP’s, HACCP, Safety and Quality policies and procedures
Ability to dismantle, repair, install, or move machinery and mechanical equipment
Ability to diagnose and repair both facilities support equipment and manufacturing equipment
Ability to safely operate all hand and power tools applicable to tasks at skilled level
Ability to direct preventive maintenance on a range of facility equipment with a full understanding and use of the preventative maintenance software
Skilled experience with electrical, mechanical, carpentry, plumbing and painting
Physical Demands:
Vision, hearing and speaking to meet performance standard
Ability to stand, push, pull, lift, climb, bend, stoop, squat, walk, manual dexterity and large motor skills to work with the following tools: all types of hand tools, power tools, scoops, screens, scales, pallet jacks & drum dollies, mops, brooms, ladders and portable stairs
Ability to safely lift up to 50 pounds on a frequent basis and heavier weights using appropriate equipment and/or team lifting
Ability to work with exposure to the elements for short periods
Ability to work in elevated positions, at up to 50 feet and using proper safety precautions
Hearing and speech to interact in person or using a telephone
Vision to read documents, equipment readouts, instruments and computer screens
Work Environment:
Requires ability to work in an environment that may contain non-toxic fumes, dust, odors, moderate level noise, and temperature & ventilation variations while wearing any appropriate safety and/or protective clean room apparel required e.g.: uniforms, safety glasses, safety shoes, gloves, hair net, beard net, face mask or respirator
Work environment sometimes involves exposure inclement weather
May require working in cramped spaces and extending hands into machinery
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