Manufacturing Engineer
Key Responsibilities
· Gather and analyze the data needed to develop cost structures, preliminary sketches, and schematic diagrams for tools, machines, and products, including bills of materials (BOMs), routings, and item masters.
· Create and maintain BOMs and manufacturing routings in BPCS.
· Develop and maintain engineering policies and procedures for BOMs, work centers and routings, Engineering Change Notices (ECNs), product development, material standards, steel suppliers, wire-form outsourcing, and other relevant processes.
· Develop routings for current and standard products and support new process development.
· Provide design support that meets customer requirements while aligning products with cost-effective manufacturing processes.
· Research materials and suppliers to identify solutions that best meet customer needs.
· Protect confidential concepts and maintain clear separation between proprietary products and customer-specific designs.
· Collaborate on new process development initiatives.
· Maintain close working relationships with the Machine Shop, Maintenance, Fabrication and Finishing supervisors, and Materials teams to resolve plant issues.
· Review existing and new installations for ergonomic best practices and recommend improvements.
· Match products to existing processes to maximize the use of current capital equipment.
· Develop and maintain production standards.
· Maintain engineering documentation, including cost files, new-part startup records, schedules, production files, drawings, copies, and reproductions.
· Provide production-floor support during test runs and debugging, as required.
· Apply tool-design concepts and knowledge of forming and bending analysis for steel products.
· Shift quickly from planned work to support urgent equipment breakdowns and help restore production as soon as possible.
Qualifications
· Bachelor’s degree in mechanical engineering or a related field.
· 3+ years of engineering experience in a manufacturing environment.
· Experience with tooling design.
· Experience with SolidWorks, AutoCAD, PTC Creo, and Mastercam.
· At least one year of experience with resistance welding.
· Experience with hot and cold forming, heat treatment, precision machining, and CNC machine programming.
