Senior Tooling Designer – Foundry & 3D Modeling

• 5+ years of 3D CAD experience, demonstrating mastery in surfacing and the creation of complex 3D models from 2D layouts is required
• 5+ year of tool design experience is also required
• Proficient in applying non-uniform shrink, draft, and offset parting to models, with strong understanding of pattern offsets
• Adept at calculating stock materials and comparing 3D part models to 2D casting layouts for accuracy
• Pay is up to $100,000 annually
• Must be a United States citizen or Green Card holder
• This position is onsite and not remote
• Full-time, permanent W-2 employee
• Full benefits
• No relocation
• Located in the Central Wisconsin area

This full-time, permanent Senior Tooling Designer opportunity is with an organization that's a cornerstone in the North American industrial landscape, celebrated for its advanced manufacturing and sustainable practices. You'll thrive in a team-oriented culture where long-term success is the norm—employees often stay for decades—supported by exceptional benefits including a 6% 401(k) contribution (regardless of employee match), robust profit-sharing, and convenient on-site health clinics.

The duties and responsibilities of the successful candidate should include the following:

• Collaborate directly with foundry tooling engineers on the design, configuration, and build layout of mold and core box tooling, including multi-cavity layouts.
• Design cores and patterns using 3D CAD software (PowerShape, Inventor, Creo, NX, etc.) for modifications like shrink, draft, radii, and fillets.
• Support CAM designers by transferring model information for CNC cut path generation, ensuring accurate tooling.
• Drive process improvements and new technology recommendations, working with pattern personnel on tooling rework strategies and providing training as needed.
• Generate comprehensive build and assembly drawings for the pattern shop, addressing any questions that arise and ordering necessary materials.

The background of the successful candidate must include the following:

• 5+ years of 3D CAD experience, proficient in surfacing, applying non-uniform shrink/draft/parting, and creating 3D models from 2D layouts
• 5+ year of tool design experience is also required
• Adept at calculating stock materials and comparing 3D models to 2D casting layouts for accuracy, with a strong understanding of pattern offsets
• A solid work history
• A US citizen or possess a green card
• A residence within 45 minutes