Aerospace Structure & Thermal Engineer
TITLE: Aerospace Structure & Thermal Engineer
ENVIRONMENT: Aerospace
LOCATION: Austin, TX
COMPENSATION RANGE: $150,000.00 - $175,000.00 DOQ
DEGREE REQUIREMENTS: Bachelors Degree
EXPERIENCE LEVEL: 3+ years experience
NUMBER OF POSITIONS AVAILABLE: 1
WORK STATUS: Must be able to work for any United States. Company without sponsorship
POSITION SUMMARY:
We are looking for an Aerospace Structures & Thermal Engineer with 3+ years of experience to design, analyze, and deliver flight hardware that can survive the extreme demands of spaceflight. We are building the next generation of space manufacturing infrastructure — and this person will be the one answering the critical question: will this vehicle survive? You'll own structural and thermal analyses from early concept through flight, drive mass reduction efforts, select materials, and work hands-on with hardware in a fast-paced, high-ownership environment. This is a rare opportunity to have your fingerprints on actual flight systems at a company pioneering the next industrial revolution.
What will you be doing?
- Design primary structures, load paths, internal supports, and hard points — and lead efforts to reduce mass, simplify manufacturing, and maintain structural margins
- Perform structural and thermal analyses (FEA, thermal modeling, margin calculations) using tools like ANSYS to validate hardware will survive flight environments
- Select and evaluate materials — including composites, ablatives, and thermal barrier systems — for high-temperature and extreme aerospace environments
- Develop and execute qualification test plans covering structural, thermal, vibration, and environmental testing through to flight certification
- Collaborate closely with the vehicle design, GNC, systems engineering, and manufacturing teams to deliver integrated, flight-ready hardware
Tech stack
ANSYS, Nastran, Abaqus, Python, MATLAB, CAD
Responsibilities
- Design, develop, and deliver aerospace structures, thermal systems, and flight hardware
- Own structural and thermal analyses throughout the development lifecycle
- Develop and evaluate vehicle architectures, material selections, and design trades
- Perform structural sizing, stress analysis, thermal modeling, and margin assessments
- Support the development of high-temperature systems and thermal protection approaches
- Design components, assemblies, mechanisms, and integrated vehicle structures
- Develop qualification, environmental, thermal, vibration, and structural test plans
- Work closely with systems, avionics, software, GNC, manufacturing, and mission operations teams
- Support supplier selection, manufacturing oversight, hardware integration, and production planning
- Participate in design reviews, technical decision-making, anomaly investigations, and post-flight assessments
- Contribute to engineering processes, design standards, and future vehicle development efforts